2003 kawasaki vulcan 1500 service manual

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Get vehicles and accessories shipped straight to your door. Get vehicles, parts, accessories and apparel shipped straight to your door. Get vehicles and accessories shipped straight to your door. The field MSRP must be a number. Manuals include Important Safety Information, Operating Instructions, and Maintenance and Storage Information. Special dealer only items may be excluded. Additional shipping charges apply to qualified ship to home orders. Price and specifications are subject to change without notice or liability. Availability is subject to production, stocking and demand. Manufacturers suggested retail prices shown. The field ShareType must be a number. The ShareType field is required. CAPTCHA verification is required. Something went wrong please refresh. Your sharing email has been sent. Access the information and tools you need to get the most out of your vehicle. Access the information and tools you need to get the most out of your vehicle. HIN using the search field to the right in order to find your product. The Vehicle Category field is required. The Vehicle Model field is required. Searching for 1999 models or older? Each Kawasaki product line has a distinct VIN location. They also appear on your registration documents. You will find the VIN stamped on the steering head, below the handlebars. You will find the VIN on the front of the frame, centered below the radiator. You will find the VIN in the rear corner of the upper deck rail. You will find the VIN on the top edge of the front bench seat base, just below the seat cushion. Corporate Careers Opens in a new Window. Manufacturing Careers Opens in a new Window. Transparency In Coverage Opens in a new Window. Receive the latest news, special offers and exclusives. Download on the Apple App Store. Enter your email address so that we can find your existing information. Invalid fields exist in below form. Invalid Email Address, please try again. The field Email Address must be a string with a maximum length of 256. A valid Email Address is required. If you are currently subscribed, check your email for a secure link. Except For Australia, Canada, And U. Top element. VULCAN 1500 CLASSIC Fi VN1500 CLASSIC Fi Motorcycle Service Manual. Tires Final Drive 10 j Brakes 11 j Suspension 12 j Steering 13 j Frame 14 j Electrical System 15 j Appendix 16 j This quick reference guide will assist. Celsius revolution direct current. United States Environmental Protection Agency and California Air Resources Board. Special tools, gauges, and Indicates a procedural step or work to be testers that are necessary when servicing done. General Information Table of Contents Before Servicing . GENERAL INFORMATION Before Servicing Before starting to service a motorcycle, careful reading of the applicable section is recommended to eliminate unnecessary work. Nevertheless, even a detailed account has limitations, a certain amount of basic knowledge is also required for successful work. Ball Bearing and Needle Bearing Do not remove a ball bearing or a needle bearing unless it is absolutely necessary. Replace any ball or needle bearings that were removed with new ones, as removal generally damages bearings. Inspection When parts have been disassembled, visually inspect these parts for the following conditions or other damage. If there is any doubt as to the condition of them, replace them with new ones. Abrasion Crack Hardening Warp Bent. Grade API SE, SF or SG API SE, SF or SG API SH, SJ or SL with API SH or SJ with JASO MA JASO MA Viscosity. Front Single disc Rear Single disc Electrical Equipment. Periodic Maintenance Chart The scheduled maintenance must be done in accordance with this chart to keep the motorcycle in good running condition. The initial maintenance is vitally important and must not be neglected. Apply engine oil to the threads and the seating surface. Engine Lubrication System Oil Filler Cap 0. R, EO Oil Filter Bolt Oil Pressure Relief Valve Oil Pressure Switch Terminal Bolt 0. Front Shift Pedal Clamp Bolt mark 10. Retainer Stop Screw Brakes Caliper Bleed Valves 0. Brake Hose Banjo Bolts Brake Lever Pivot Bolt 0. Frame Downtube Bolts Front Footboard Bracket Bolts Rear Footpeg Bracket Bolts Sidestand Nut Electrical System Spark Plugs Pickup Coil Screws 0. Torque and Locking Agent The table below, relating tightening torque to thread diameter, lists the basic torque for the bolts and nuts. Use this table for only the bolts and nuts which do not require a specific torque value. Head Pipe Outer Race Driver, 54. Special Tools and Sealants Steering Stem Bearing Driver Adapter, 41. Cable, Wire, and Hose Routing 1. Lead from the left ignition coil lower 12. GENERAL INFORMATION Cable, Wire, and Hose Routing. Position the screw head as shown. GENERAL INFORMATION Cable, Wire, and Hose Routing 1. Locate the glued joint of the gasket within 3. Vacuum Hoses for the vacuum sensor and the pressure regulator 3. For Rear Cylinder celerator cable from here to the throttle filexlib.
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